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Rebuild

All righty then. Time for a recap of my rebuild on the Fox F80X fork that is on the Giant XTC that I have for sale. It started out pretty good and I hit one small obstacle when I needed Fox FLOAT FLUID or 80wt full-synthetic gear oil for the air chamber. After locating that it was a smooth rebuild.

This is the reason that I rebuilt it in the first place. Messy, messy , messy. Leaking all over the place during a ride late last season and I decided to rebuild it. I contacted Enduro Fork Seals because of the great reputation I have heard about their seals and they were here within a couple of days.


Fox before Rebuild


Pre rebuild shot


Fox before Rebuild 2


Pre rebuild with the Enduro Seals


Fox Rebuild Enduro Seals


Enduro Fork Seals come with everything you will need except for the oil and tools.


Fox Rebuild Knob


It all starts with the removal of the threshold control knob.


Fox Rebuild Jeff


Then I drained both fork legs of their used up oils. Be ready with a bucket because there is a lot. Of course Jeff had to taste the fluids.


Fox Rebuild Air spring out


Removal of the air spring from the left fork leg.


Fox Rebuild Inertia out


Pull the inertia valve out of the right fork leg. This assembly is the vast majority of the weight that this fork possesses.


Fox Rebuild Inertia out 2


Inertia valve set aside for later.


Fox Rebuild Inner legs


Pull the stanchions off and all you have left is the inner legs and crown.


Fox Rebuild Stanchions


Remove the old wipers and clean out the inside of the stanchions.


Fox Rebuild Enduro seals in


Install the new Enduro Seals...


Fox Rebuild Reassemble


...put in new crush washers and then fill with oil...


XTC Enduro seals


...and in just a few minutes, and quite a few millileters of fork oil, the fork is ready for some more fun.

Aside from the delay to find Fox FLUID this was not a bad project at all. The instructions that Enduro Fork Seals has on their website are absolutely fabulous and very easy to understand.


XTC profile


Ready to be sold.

Today was also laundry day for my cycling clothing. Yes the cycling clothes are on a seperate cleaning schedule than the regular clothing in my household. I noticed that I have a small hole in the side of my beloved "Swiss Nat'l Champ" jersey and that another jersey has a tear that is resulting in the right pocket beginning to seperate from the back of the jersey. Looks like it is time for a new wardrobe.

That's it for the rebuild,

-Peace.
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